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MANUFACTURING PROCESS Coal based Direct reduction process is classified based on the reducing agent namely solid Most solid reduction process use non-coking coal as reducing agent due to abundantly available non-coking coal The process proposed to be adopted is the rotary kiln proposes using Non-coking coal and iron ore

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Direct Reduced Iron and its Production Processes

A DRI production process is one in which the solid metallic iron is obtained directly from solid iron ore without subjecting the ore or the metal to fusion The process principle is shown in Fig 1 Fig 1 DRI process principle Major DRI production processes are either gas based or coal based Feed material in a DRI process is either iron ore sized to 10 to 30mm or iron ore pellets produced in an iron ore pellet plant

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The sponge iron process The longest established of these processes is the sponge iron process, the leading example of a family of processes involving solid state reduction of an oxide In the process, selected magnetite (Fe3O4) ore is mixed with coke and lime and placed in a silicon carbide retort

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